About Methal Company
Methal Company is a metallurgical company founded in 2007, specializing in producing stamped, welded, and assembled assemblies for the agricultural, automotive, civil construction, and truck/bus segments.
Located in Fazenda Rio Grande, Paraná, it has modern technology, carries out co-design with major OEMs, and develops customized solutions according to customer projects.
Methal Company Challenges
- Painting pieces of various sizes and shapes.
- Having an efficient and automated process that allows for color variation.
- Ensure large-scale production to keep up with market demands.
Solution: E-Coat and Powder Coating Line
Erzinger provided a fully automated solution, ensuring high efficiency, quality control, and waste reduction.
- E-Coat Painting and Pretreatment Line: automatically and uniformly prepares and paints parts.
- Power & Free conveyor: enables flexible logistics for parts in connection with the e-coat line handling system.
- Wagner Paint Booth: high performance in paint application, reducing waste and offering more color possibilities for products.
- Ovens: lower energy consumption and better use of factory layout.
Key Results Achieved
Ability to accommodate different part designs;
Homogeneity and protection above the market average, due to the development partnership between the customer, Erzinger, and the chemical supplier.
Fully automated transport system, with two conveyor models: transfer cars on the E-Coat line and Power & Free on the powder coating line.
With this new line, Methal Company has conquered new markets and customers who demand high quality in the finishing of their parts.
- With Erzinger’s maintenance plan, Methal Company has guaranteed 98% availability with its maintenance team.
